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Write about general Safety Precautions while Working in Machine Shop.

Write about general Safety Precautions while Working in Machine Shop.

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The following safety precautions or guidelines are generally adopted for every metal cutting or machining shop are :-

  • One should use the correct tools and work holding devices recommended for the process.

  • One should hold the work piece and tool securely on the machine.

  • One should clamp the tool correctly. An overhanging tool may cause catastrophic failure of the tool, work piece or the machine tool.

  • One should not try to remove chips from the machine with your hands.

  • Never use compressed air from mouth. Use brush.

  • One should not touch a job-piece with bare hands while doing inspection or removing it from the machine. Use gloves always.

  • One should operate the machine at recommended operating conditions based on work material and tool material combination and other cutting conditions specified.

  • One should use recommended coolant depending upon work-tool material combination.

  • During machining ductile materials, use chip breakers and chip guards.

  • One should re-sharp the tools immediately when it starts producing rough surfaces on the job-piece or produces chatter.

  • One should not run the machines at speed higher than recommended. It may produce vibrations and chatter and damage job-piece, tool, or both.

  • Provide sufficient approach and over travel distances wherever necessary.

  • In case of power failures, switch off the machine and retrieve tool from the workpiece.

  • One should wear goggles to protect eyes from flying chips.

  • Machines are governed by the old clinch garbage input, garbage output. The skill of the operator is often the limiting factor for the machining operation.

  • Stop machine before attempting to clean, removing tool or workpiece.

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