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Gerber criteria (Gerber Parabola)
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  • A parabolic curve joining 'S_e' on the stress amplitude axis and 'Sut' on the mean stress axis is called the Gerber parabola.

  • According to the Gerber criteria, the region below this curve is considered to be safe. The equation for the Gerber parabolic curve is,

    (SmSut)2 + (SaSe) = 1 ............(1)

    (NF.σmSut)2 + (NF.σaSe) = 1 ............(2)

  • This equation (1) and (2) repersent the Gerber parabola.

Note :-

1) When load is purely static then ---> σa is zero failure criteria is Sut or Syt

2) When load is variable then stress is completely reversing ---> σm is zero and hence, Failure criteria is endurance strength (Se)

VVIMP:- 1) Prove Soderberg Equation :-..

enter image description here

Consider, any point P on line CD from similar triangular PQD and COD, we can write,

PQCO = QDOD = ODOQOD = 1- OQOD

σa(SeNF)=[1σm(SytNf)]

σa=(SeNF)[1Nf×σmSyt]

σa=Se[1NfσmSyt]

σaSe = 1Nf - σmSyt

1NF = σaSe + σmSyt ==> Known as Soderberg equation.

2) Prove Goodman Equation:-

enter image description here

Consider any point P on line CD. Similar triangles PQD and COD, we can write:-

PQCO = QDOD = ODOQCO = 1- OQOD

σa(SeNF)=[1σm(SutNf)]

σa=Se[1NfσmSut]

[σaSe + σmSut = 1NF] ===> known as Goodman equation.

Actual Endurance limit :-

Actual endurance limit is defined as the maximum value of completely reversed stress that a standard specimen can sustain for an infinite no of cycles without fatigue failure.

For Ductile Material (i.e steel)

σ1 = 0.5 σu

For Brittle Material (i.e. cast iron)

σ1 = 0.4 σu

It shows that approximate relationship between the endurance limit and ultimate tensile strength.

• Endurance limit of actual component to be designed = σ1 = Ka.Kb.Kc.(σ1KF)

Where, σ1 = Endurance limit for rotating beam standard specimen.

Ka = surface finish factor,

Kb = size factor

Dia.(mm) Kb
D<7.5 1
7.5<d<50</td> 0.85
d>50 0.75

Kc = Reliability factor

Reliability (R%) Kc
50% 1
90% 0.897
95% 0.868
99% 0.814
99.9% 0.753
99.99% 0.702
99.999% 0.659

Kf = Fatigue stress concentration factor

Summary:

  1. Goodman Equation :- [Based on ultimate strength]

1) 1n = σMσu + σaσ1

2) σa(σ1FoS) = 1- σm(σuFoS)

Where n = F.O.S

  1. Soderberg Equation [Based on yield strength]

1) 1n = σMσy + σaσ1

2) σa(σ1FoS) = 1- σm(σyFoS)

Ka = PSG 7.17

Kb = Table

Kc = Table

Kf=1+q(Kt1)

Kt= PSG 7.14

q= PSG 7.8 based on r

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