written 5.8 years ago by |
The vast number of refrigerants available in the market today allows us to choose a refrigerant depending upon the operating conditions of the refrigeration system. As such, there is no refrigerant that can be advantageously used under all operating conditions and in all types of refrigeration systems. In spite of that, we can state certain desirable properties that a refrigerant should posses. These properties can be divided into favourable thermodynamic, chemical and physical properties.
Thermodynamic Properties
- Critical Temperature and Pressure
The critical temperature of the refrigerant should be as high as possible above the condensing temperature in order to have a greater heat transfer at a constant temperature. If this is not taken care of, then we will have excessive power consumption by the refrigeration system.
The critical pressure should be moderate and positive. A very high pressure will make the system heavy and bulky whereas in case of very low pressures, there is a possibility of air leaking into the refrigerating system.
- Specific Heat
The specific heat of the liquid should be as small as possible. This ensures that the irreversibilities associated with throttling are small and there is greater sub-cooling of the liquid. On the other hand, the specific heat of vapor should be high to have less superheating of the vapor.
- Enthalpy of Vaporization
This should be as large as possible to minimize the area under superheat and the area reduction due to throttling. Also, the higher value of enthalpy of vaporization lowers the required flow rate per ton of refrigeration.
Taking these three factors into account, the T-s and p-h diagrams of an ideal refrigerant would be as shown in the figures below:
These properties are practically not found in any refrigerant. So, a trade-off has to be done in order to achieve as high a COP as possible.
- Conductivity
The conductivity of the refrigerant should be as high as possible so that the size of the evaporator and condenser is manageable. From this viewpoint, ammonia has a better conductivity than that of R12 or R22 and is more suitable than the latter. But, ammonia is toxic and this does not allow its use in home refrigeration systems.
- Evaporator and Condenser Pressure
Both the evaporator and condenser pressures need to be above atmospheric pressure otherwise there is a possibility of air leaking into the system. Presence of air drastically reduces the capacity of the refrigeration system. Also, due to presence of moisture in air, acids or other corrosive compounds may form and this may affect the tubing of the refrigeration system.
- Compression Ratio
The compression ratio needs to be as small as possible otherwise the leakage of refrigerant occurs across the piston. Also, the volumetric efficiency is affected.
- Freezing Point
It should be as low as possible or else there will be a possibility of blockage of passages during flow of fluid through evaporator.
- Volume of Refrigerant Handled Per Ton of Refrigeration
This should be as small as possible in order to have a small size of the compressor. The type of compressor is decided by this value. For refrigerants like R12, R500, R22 etc., a reciprocating compressor is suitable. For others like R11 and water, a centrifugal compressor is required to handle the large volume.
- Coefficient of Performance
The Coefficient of performance or COP has a direct bearing on the running cost of the refrigeration system. Higher the magnitude of COP, lower will be the running cost. Since, the COP of any refrigeration system is limited by the Carnot COP, for large operating pressures a multi-stage refrigeration system should be employed. CO2 has a very low COP. Hence, it is not suitable for use as a refrigerant.
- Density
The density of the refrigerant should be as large as possible. In reciprocating compressors, the pressure rise is accomplished by squeezing the entrapped fluid inside the piston-cylinder assembly. Hence, density decides the size of the cylinder. Again in centrifugal compressors pressure rise is related to the density of the vapor. A high value of density results in high pressure rise.
- Compression Temperature
Whenever a refrigerant gets compressed, there is a rise in the temperature of the refrigerant resulting in the heating of the cylinder walls of the compressor. This necessitates external cooling of the cylinder walls to prevent volumetric and material losses. Refrigerants having lowest compression temperatures are thus better than others.
Chemical Properties
- Chemical Stability and Inertness
It should be chemically stable for the operating ranges of temperature. Also, it should not react with the materials of the refrigeration system or with which it comes into contact. Further, it should be chemically inert and must not undergo polymerization reactions at either the lower or higher ranges of temperatures.
- Action on Rubber or Plastics
Rubber and plastics are used extensively in the refrigeration system. These materials are mostly used in the seals and gaskets of the refrigeration system. They help to prevent the leakage of the refrigerant and ensure the smooth functioning of the compressor. The refrigerant should not react with them or else there might be leakage of refrigerant from the system or loss of functioning of the compressor.
- Flammability
The refrigerant should be inert and not catch fire when subjected to high temperatures. From this viewpoint CO2 is the most suitable as it is not only non-flammable, but also acts as a fire-extinguisher. Ethane, butane, isobutene are highly undesirable as they catch fire quickly.
- Effect on Oil
The refrigerant should not react with the lubricating oil else, there is a possibility of loss of lubricating action due to either thickening or thinning of the oil. It should not be soluble in the oil else there will be reduction in the viscosity of the lubricating oil.
- Effect on Commodity
If the refrigerant is directly used for chilling, then it should not affect the commodity kept in the conditioned space. Also, in case where direct cooling is not employed, the refrigerant should still not affect the commodity if there is any leakage.
- Toxicity
The refrigerant used in air conditioning, food preservation etc. should not be toxic as they will come into contact with human beings.
Physical Properties
- Leakage and Detection
Since pressures higher than atmospheric are usually employed in refrigeration systems, there is a possibility of leakage of refrigerants after long period of operation. It is desirable to detect this leak early else the system would operate under reduced capacity or stop functioning altogether. Hence, it is desirable that the refrigerant has a pungent smell so that its leakage can be detected immediately.
- Miscibility with Oil
The refrigerant should not be miscible with the oil else the lubricating strength will be reduced.
- Viscosity
It should be as small as possible to ensure that the pressure drop in the system is as small as possible. A low viscosity refrigerant will require less energy for its circulation through the refrigeration system.