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Prepare operation process sheet and sequence of operation for component shown in Fig. No.1. Assume suitable cutting parameters.

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Subject: Production Engineering and Robotics

Difficulty: Medium

Marks: 8 Marks

1 Answer
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Part Name: XYZ

Material: M.S.

Part No: 1234

Material Specification: ø45 × 55 mm.

Sr. No. Description of operation. Machine Tools or Fixtures Feed Mm/rev. Speed m/min. Depth of cut mm. Time required min.
01 Clamp the blank in chuck projected 50 mm outside. Center lathe - - - - 1 min
02 Face one side Center lathe H.S.S., R.H. Turning tool 0.025 30 1.00 1 min
03 Reverse the blank and face other side for 45 mm length. Center lathe H.S.S., R.H. Turning tool 0.025 30 1.00 1.5 min
04 Turn blank for ø40, of 45 mm length. Center lathe H.S.S., R.H. Turning tool 0.2 40 1.00 2 min.
05 Drill hole, ø16 by fitting drill in tail stock spindle. Center lathe Drill of ø16 Medium 30 - 2 min.
06 Turn blank for ø30, of 20 mm length from right side. Center lathe H.S.S., R.H. Turning tool 0.2 40 1.00 2 min.
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