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Write Short note on 'Dairy and food processsing'.

Subject : Refrigeration and Air Conditioning

Topic : Duct Design, Controls

Difficulty : Medium

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Storage of Raw Fruits and Vegetables: It is well-known that some bacteria are responsible for degradation of food, and enzymatic processing cause ripening of the fruits and vegetables. The growth of bacteria and the rate of enzymatic processes are reduced at low temperature. This helps in reducing the spoilage and improving the shelf life of the food. Table.1 shows useful storage life of some plant and animal tissues at various temperatures. It can be seen that the storage temperature affects the useful storage life significantly. In general the storage life of most of the food products depends upon water activity, which essentially depends upon the presence of water in liquid form in the food product and its temperature. Hence, it is possible to preserve various food products for much longer periods under frozen conditions.

table 1

Dairy Products: The important dairy products are milk, butter, buttermilk and ice cream. To maintain good quality, the milk is cooled in bulk milk coolers immediately after being taken from cow. Bulk milk cooler is a large refrigerated tank that cools it between 10 to 15oC. Then it is transported to dairy farms, where it is pasteurized. Pasteurization involves heating it to 73oC and holding it at this temperature for 20 seconds. Thereafter, it is cooled to 3 to 4oC. The dairies have to have a very large cooling capacity, since a large quantity of milk has to be immediately cooled after arrival. During the lean period, the refrigeration plants of dairies are used to produce ice that is used during peak periods to provide cooling by melting. This reduces the required peak capacity of the refrigeration plant.

Ice cream manufacture requires pasteurization, thorough mixing, emulsification and stabilization and subsequently cooling to 4 to 5oC. Then it is cooled to temperature of about – 5 oC in a freezer where it stiffens but still remains in liquid state. It is packaged and hardened at –30 to –25oC until it becomes solid; and then it is stored at same temperature.

Buttermilk, curd and cottage cheese are stored at 4 to 10oC for increase of shelf life. Use of refrigeration during manufacture of these items also increases their shelf life. There are many varieties of cheese available these days. Adding cheese starter like lactic acid and several substances to the milk makes all of these. The whey is separated and solid part is cured for a long time at about 10OC to make good quality cheese.

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