written 7.9 years ago by | modified 2.8 years ago by |
Mumbai University > Mechanical Engineering > Sem 7 > Production planning and control
Marks: 5M
Year: Dec 2015, May 2016
written 7.9 years ago by | modified 2.8 years ago by |
Mumbai University > Mechanical Engineering > Sem 7 > Production planning and control
Marks: 5M
Year: Dec 2015, May 2016
written 7.9 years ago by |
Production planning is the planning of production and manufacturing modules in a company or industry. It utilizes the resource allocation of activities of employees, materials and production capacity, in order to serve different customers. Different types of production methods, such as single item manufacturing, batch production, mass production, continuous production etc. have their own type of production planning. Production planning can be combined with production control into production planning and control, or it can be combined and or integrated into enterprise resource planning Production planning is a plan for the future production, in which the facilities needed are determined and arranged. A production planning is made periodically for a specific time period, called the planning horizon.
In order to develop production plans, the production planner or production planning department needs to work closely together with the marketing department and sales department. They can provide sales forecasts, or a listing of customer orders. The "work is usually selected from a variety of product types which may require different resources and serve different customers. Therefore, the selection must optimize customer-independent performance measures such as cycle time and customer-dependent performance measures such as on-time delivery.
A critical factor in production planning is "the accurate estimation of the productive capacity of available resources, yet this is one of the most difficult tasks to perform well.” Production planning should always take
"into account material availability, resource availability and knowledge of future demand.
Problems due to lack of Production Planning
The lack of Production Planning results in collapse of the entire cycle as shown in the above figure. In the end Customer won’t get the desired product as per his expectations. Industry will fail to deliver the product to the customer in the required time, within the budget and with the required characteristics. There will not be any coordination amongst the Departments in an Industry hence the Industry would ultimately fail in manufacturing the product.